Kia:: Sephia:: Removal and installation of the automatic transmission

10.8. Removal and installation of the automatic transmission

Automatic transmission

1 – air temperature sensor socket;
2 - the air consumption measuring instrument sensor socket (only on the TE DOHC engine);
3 – case of the air filter;
4 – engine No. 4 support;
5 – the rotation frequency sensor socket on entrances / turbines;
6 – bolt of fastening of a wire of "weight";
7 – speed sensor socket;
8 – selector cable;
9 – transmission range switch socket;
10 – electromagnetic valve;
11 – socket of the sensor of provision of a bent shaft;
12 – oxygen sensor socket;
13 - hoses of a radiator of the automatic transmission;

14 – top bolts of fastening of the converter;
15 – wheel and tire;
16 – mudguard of a motor compartment;
17 – catalytic converter;
18 – converter case;
19 – bolts of fastening of the oil pallet to a transmission case;
20 – tip of steering draft;
21 – draft of the stabilizer of cross stability;
22 – plate of protection of the engine;
23 – power shaft;
24 – starter;
25 – engine No. 2 support;
26 – automatic transmission

Removal

PERFORMANCE ORDER

1. Disconnect a wire from the negative plug of the rechargeable battery.
2. Lift the car and fix on support.
3. Install the reception pallet under a stopper of discharge of liquid of the automatic transmission.
	4. Turn out a stopper and merge all liquid from the automatic transmission.
5. Lift the diagnostic socket from the air consumption measuring instrument sensor up (only the TE DOHC engine). Disconnect an air supply branch pipe to an inlet collector, disconnect sockets of sensors of air temperature and the measuring instrument of a consumption of air (only the TE DOHC engine), turn out two bolts and a nut and remove the case of the air filter.
6. Turn out three nuts of fastening of a support of the engine No. 4 and weaken the central bolt of a support.
	7. Disconnect the rotation frequency sensor socket on entrances / turbines.
	8. Turn out a bolt of fastening of a wire of "weight" to the top part of a case of the transmission and disconnect a wire.
9. Disconnect the car speed sensor on the right side of a transmission case.
10. Remove an U-shaped clip of fastening of a cover of a cable of the selector to a transmission arm.
	11. Turn out a nut and remove a washer of fastening of a cable of the selector to the lever of the automatic transmission.
12. Disconnect the transmission range switch sensor socket.
13. Disconnect the socket of the electromagnetic valve.
14. Disconnect the socket of provision of a bent shaft.
	15. Disconnect the oxygen sensor socket.
	16. Disconnect hoses of a radiator of the automatic transmission
	17. Turn out two top bolts of fastening of the converter.
18. Support by special OK201 170 AA0 adaptation the engine so that the weight of the engine was perceived by adaptation.
19. Remove forward wheels.
20. Turn out seven screws and remove the left and right mudguards of a motor compartment.
21. Turn out two nuts and remove an U-shaped clip of catalytic converter.
	22. Turn out five nuts, and remove catalytic converter.
	23. For access to bolts of fastening of the converter of torque, remove a cap. Turn out four bolts of fastening of the converter of torque. For access to bolts, consistently turn a bent shaft of the engine.
24. Turn out two bolts, remove a starter and take it aside.
Prevention Fix a starter so that wires of a starter were not tense.
	25. Turn out four bolts of fastening of the oil pallet of the transmission to the engine.
26. Remove forelocks, turn out nuts and disconnect the left and right tips of steering drafts from rotary fists.
	27. Turn out a bolt and a nut from each party and disconnect earrings of the stabilizer of cross stability.
28. Turn out a coupling bolt, mount wring out the lower lever down and separate a hinge pin from a rotary fist from two parties of the car.
29. Turn out two nuts of fastening of a support of the engine No. 2 to a plate of protection of the engine.
	30. Turn out nuts and bolts and remove a plate of protection of the engine.
31. Turn out three bolts and remove a support of a power shaft from the block of cylinders of the engine.
	32. Insert mount between the internal CV JOINT of a power shaft and the transmission and easy blow to mount, take a power shaft from the transmission.
	33. Take out internal CV JOINTS of power shafts from the transmission and close the openings which opened after removal of shaft, plastic caps of OK201 270 014.
	34. Turn out three bolts of fastening of a support of the engine No. 1.
	35. Turn out three bolts of fastening of a support of the engine No. 2 and turn out a bolt of fastening of a support to the transmission.
36. Support the transmission by a jack.
	37. Turn out the last two bolts of fastening of a case of the converter.
38. Being careful, slowly lower a little the transmission, having inclined it to the earth.
39. Softly separate the transmission from the engine and slowly lower it under the car.

Installation

PERFORMANCE ORDER

1. On a jack lift the transmission and install it under the car.
2. Slowly lifting and moving to the engine, install the transmission into place.
	3. Fix the transmission on the engine by four bolts, two from above and two sideways. Inhaling moment: 89–116 N • m
4. Lower a jack.
5. Remove plastic caps of OK201 270 014 from the transmission.
	6. Establish a support of the engine No. 2 and fix it by three bolts and a bolt to a transmission case.
7. Screw four bolts of fastening of the converter of torque. For a vvorachivaniye of other bolts, consistently turn a bent shaft of the engine. Inhaling moment: 34–49 N • m
	8. Screw four bolts of fastening of the oil pallet of the transmission to the engine. Inhaling moment: 37-52 N of m
9. Establish a starter and a wire of connection with "weight".
	10. Screw three bolts of fastening of a support of the engine No. 1. Inhaling moment: 67–93,2 N • m
	11. Establish a lock ring on the internal end of a power shaft.
12. A push, insert a power shaft into the transmission, at the same time the section of a lock ring has to settle down from above.
13. Install a support of a power shaft on the block of cylinders of the engine and fix it by three bolts. Inhaling moment: 43–52 N • m
14. Establish pins of spherical hinges of the left and right lower levers in rotary fists and fix them by coupling bolts. Inhaling moment: 43–54 N • m
	15. Establish the left and right earrings of the stabilizer and fix them. Inhaling moment: 43–61 N • m
16. Establish pins of spherical hinges of the left and right tips of steering drafts in rotary fists and fix them by nuts. Inhaling moment: 30–44 N • m
17. Forelocks record nuts from an otvorachivaniye.
18. Establish a plate of protection of the engine and fix it by bolts and nuts. Inhaling moment: 64–89 N • m
	19. Establish a support No. 2 of the power unit and fix it. Inhaling moment: 38-51 N of m
20. Establish and fix catalytic converter. Inhaling moment: 37,2–51,9 N • m
	21. Establish an U-shaped clip of catalytic converter and tighten two nuts.
22. Establish both mudguards and fix them by screws.
23. Establish forward wheels and fix them by nuts. Inhaling moment: 88–118 N • m
24. Lower the car.
25. Remove the special OK201 170 AA0 adaptation supporting the engine.
26. Pull entrance and output hoses over tubes of liquid of an automatic box before so that end faces of hoses reached fillets on tubes.
	27. Establish a hose clip on a hose in the center of marking and under the corner shown in the drawing.
28. Connect the oxygen sensor socket.
29. Connect the socket of the sensor of provision of a bent shaft.
	30. Connect the socket of the electromagnetic valve.
31. Connect the transmission range switch socket.
32. Establish a washer and screw a nut of fastening of a cable of the selector to the lever of the automatic transmission. Inhaling moment: 32–46 N • m
	33. Establish an U-shaped clip.
34. Connect the car speed sensor socket.
35. Connect the rotation frequency sensor socket on entrances / turbines.
36. Establish a support of the engine No. 4 and fix by three bolts and a nut. Inhaling moment: Nuts: 68–93 N • m Bolts: 64–89 N • m
	37. Install the case of the air filter.
38. Connect the air temperature sensor socket.
39. Connect the air consumption measuring instrument sensor socket (only the TE DOHC engine).
40. Install the diagnostic socket.
41. Connect a wire to the negative plug of the rechargeable battery.
42. Fill in liquid in the automatic transmission.
43. Adjust a cable of control of the transmission.