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1. Combine a cover of bearings with the directing bolts and press it, as shown in the drawing. Inhaling moment: 10,8-13,7 N of m
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2. Tapping with the plastic hammer, establish assembled an intermediate gear wheel and an output gear wheel. |
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3. Install the bearing case: a. install the bearing case on a converter casing; b. combine deepening on intermediate to a shaft with a tag on the bearing case; c. establish by the hammer and a thin drift a cylindrical pin; d. screw eleven bolts.
Inhaling moment: 19–25 N • m
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4. Establish a parking stopper: a. establish a stopper of the parking and a shaft; b. establish a spring and a lock ring. c. manually move a shaft and be convinced that the stopper of the parking works. |
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5. Establish a support of the modulator and fix by new bolts. Inhaling moment: 15–17 N • m
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6. Install the lever of a clamp and a returnable spring. |
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7. Install the parking lever. |
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8. Establish the holder of the lever and a bolt.
Inhaling moment: 7,9–10,7 N • m
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9. Establish a plate and a shaft: a. establish a plate a washer and nuts; b. tighten nuts the required moment.
Inhaling moment: 42–54 N • m
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10. Establish differential in a converter casing. Install special OK201 270 014 adaptation. |
11. Install a new oil sealing ring on the block of an output gear wheel. |
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12. Install the case of an exit to an output gear wheel and install a bearing ring on the exit case.
Outer diameter of the bearing: 72,1 mm
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13. Apply a thin film of the TB-1217B silicone sealant on the interfaced surfaces of a casing of the converter and a case of the transmission. |
14. Establish new sealing rings on a converter casing. |
Prevention
Check that sealant will not be squeezed out to canals for lubricant, at installation of a case of the transmission.
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15. Fix a transmission case to a converter casing. Inhaling moment: 38-51 N of m
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16. For support of a shaft of the turbine install special OK201 190 019 adaptation. |
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17. Establish a shaft of the turbine and the block of coupling 3–4: a. collect a shaft of the turbine and the block of coupling 3–4; b. check that the axial bearing is installed properly; c. establish a shaft of the turbine and the block of coupling 3-4 in a transmission case as assembly. |
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18. Establish an internal gear wheel: a. install an internal gear wheel in the exit case; b. establish a spring lock ring. |
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19. Establish planetary assembly: a. check that the axial bearing and the surface of swing of the bearing are installed properly; b. one hand hold a turbine shaft from a provorachivaniye; c. establish planetary assembly and the clutch drum 3-4, turning it.
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20. Establish brake tapes of the lowest transfers, transfers of a backing and a plate of the drive. |
21. Establish a fastening plate. |
22. Establish a spring lock ring. |
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23. To establish a frictional disk. |
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24. To establish unilateral coupling No. 2: a. you hold unilateral coupling No. 2 horizontally; b. establish it, turning planetary assembly counterclockwise; c. establish a spring lock ring. |
25. Establish an anchor rack and a shaft. |
Prevention
The lock of the brake film 2-4 and anchor rack are held apart, as shown in the drawing.
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26. Establish the brake film 2-4 in a transmission case so that the tape was completely free. |
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27. Establish a small solar gear wheel and unilateral couplings No. 1: and. check that the axial bearing and the surface of swing of the bearing are installed in the correct situation; b. turning, establish a small solar gear wheel and unilateral couplings No. 1. |
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28. Establish coupling forward / a backing: a. check that the axial bearing is installed in the correct situation; b. turning, establish coupling forward / a backing. |
Prevention
Height of installation of coupling forward / a backing in relation to a flange of a case of the transmission is various.
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Maximum height: 0,9 mm |
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29. Establish a spring lock ring in deepening of a shaft of the turbine. |
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30. Measure a gap between a flange and an end face of the rolling bearing as follows: a. install the bearing on coupling forward / a backing; b. remove previously established surface of swing and laying; c. install the thickest laying (2,2 mm) on the oil pump; d. install the oil pump on coupling assembly, without establishing laying of the oil pump; e. measure a gap And between a case of the transmission and the oil pump; f. according to the measured gap choose laying of a certain thickness
Gap And, mm
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Thickness of laying, mm
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0,091 – 1,01
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1,2
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0,71 – 0,90
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1,4
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0,51 – 0,70
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1,6
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0,31 – 0,50
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1,8
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0,11 – 0,30
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2,0
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0 – 0,10
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2,2
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31. Remove the oil pump, and then install the surface of swing of the bearing and new laying on the oil pump. |
32. Install the oil pump on the transmission.
Inhaling moment: 19-25 N • m |
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33. Check adjustment of brake films 2-4 as follows: a. install the servo-driver piston on OK201 190 021 adaptation; b. establish a sealing ring of round section on the holder of the servo-driver with OK201 190 021 adaptation;
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c. grease a sealing ring of round section with liquid for automatic transmissions and establish assembly of a tape of the servo-driver with adaptation in a case of the transmission and fix by a spring lock ring. d. establish a measuring tip of the indicator of hour type in a piston core end face; |
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e. give compressed air via the channel of supply of liquid, with an air nozzle condensed with rubber and measure the core course; Air pressure: at most 392 kPa Core course: 1,0-7,0 mm f. if the course of a core does not correspond to demanded, choose the corresponding core;
Piston core length mm: 95,0, 95,5, 96,0, 96,5, 97,0, 97,5, 98,0, 98,5, 99,0 g. remove assembly of a tape of the servo-driver with adaptation.
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Prevention
At removal do not damage a spring lock ring.
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34. Install the servo-driver in a transmission case: a. establish a spring of the servo-driver and assembly of the servo-driver. b. establish a spring lock ring. c. establish the brake film 2-4 on a piston servo-driver core. |
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35. Combine the mechanical valve with a pin on a plate and install the case of the adjusting valve. Inhaling moment: 7,9-10,7 N • m Length of bolts (measured from the head basis): А: 30 mm В: 50 mm С: 14 mm
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36. Connect the electromagnetic valve and the socket of the sensor of temperature of liquid in the automatic transmission. |
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37. Connect the socket of the electromagnetic valve. |
Prevention
Install magnets in the oil pallet in the places shown in the drawing.
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38. Establish new laying and the oil pallet, and fix it by nineteen bolts. Inhaling moment: 8,4-10,7 N of m
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39. Establish an entrance and output pipe. |
40. Install the sensor of speed and the mechanism of the drive of a speedometer. |
41. Install the sensor of an angle of rotation of a bent shaft. |
42. Establish an arm. |
43. Install the transmission range switch: a. manually turn a shaft in a position N; b. to install the transmission range switch; c. tighten bolts of fastening of the switch of range of the transmission;
Inhaling moment: 7,9–10,7 N • m d. check that position of the lever of the selector and indicator of the chosen position coincide. |
44. Remove the transmission from special adaptation 130 990 007/OK130 175 011A.
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45. To establish a new sealing ring and a pipe of the index of level and filling of oil.
Inhaling moment: 7,9–10,7 N • m
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46. To install the rotation frequency sensor on a turbine entrance.
Inhaling moment: 7,9–10,7 N • m
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47. Establish a shaft of the oil pump. |
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48. Establish a sealing ring on a turbine shaft. |
49. Fill the converter with liquid for automatic transmissions. Liquid type for the automatic transmission: M-lll or dexron III
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Prevention
When filling with liquid you keep the converter in vertical position. Do not pour liquid. If the converter is not installed easily, do not apply to it great efforts: establish carefully.
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50. Install the converter in a converter casing, turn it for combination of grooves. |

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51. Check correctness of installation of the converter, measuring distance And between an end face of the converter and a transmission case flange. A distance: 13.6 mm
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