1. Establish rubber support on a case of steering transfer. |
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2. Establish by the plastic hammer arms. |
3. Apply a thin film of transmission liquid on a sealing ring of round section and a sealing ring. |
4. Establish a sealing ring of round section in a flute of a gear lath. |
5. Establish a sealing ring in a flute of a gear lath. |
Prevention
Be careful not to tear or damage a working edge of a sealing ring.
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6. Manually establish a sealing ring so that it entered a flute. |
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7. Apply a thin film of lubricant on a flat surface of an insert of a casing. |
8. Connect consolidation of a lath to the greased flat surface of an insert of a casing. |
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9. Apply a thin film of transmission liquid on internal and external speak rapidly inserts of a casing and consolidation of a lath. |
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10. Install an insert of a casing and consolidation of a lath on the special tool. |
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11. Insert the special tool into a gear wheel shaft nest. |
12. Screw and tighten nuts of the special tool. |
13. Return a shaft of the special tool as far as possible and press a sealing ring and an insert of a casing. |
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14. Remove the special tool. |
15. Apply lubricant on a lithium basis (NLGI No. 2) on the surface of friction and teeths of a gear lath. |
16. The special tool move a gear lath into a case of steering transfer from a drive gear wheel. |
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17. Remove the special tool. |
18. Apply failure of sealant on a carving part of the plug. |
19. Install the plug in a case of steering transfer. |
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20. Tighten the plug, at the same time consolidation of a lath has to howl in a pipe. Inhaling moment: 88–98 N • m
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21. Connect the special tool to a cylinder casing. |
22. Connect the vacuum pump to the special tool. |
23. Create depression of 400 mm Hg. |
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24. Check that vacuum is supported within at least 30 seconds. Otherwise check consolidation and assembly. |
25. Fix a gear wheel casing in a vice so that lower opening for the bearing was directed up. |
26. Apply a thin film of transmission liquid on the lower bearing and establish it in a case. |
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27. Press the bearing into a gear wheel case a gear wheel cover. Tighten a stopper until sharp increase in the enclosed torque. |
28. Apply lubricant on a lithium basis (NLGI No. 2) on gear wheel teeths. |
29. Apply a thin film of transmission liquid on a sealing ring and the surface of friction of the adjusting valve. |
30. Establish a gear wheel shaft in a case. |
Prevention
Be careful not to damage oil consolidation with gear wheel teeths. Be careful not to damage a working edge of a sealing ring and the adjusting valve.
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31. Apply a thin film of transmission liquid on the bearing of a shaft and establish it. |
32. Apply a thin film of transmission liquid on an oil sealing ring and grease a ledge with lubricant on a lithium basis (NLGI No. 2). |
33. Install the special tool (plug) on gear wheel shaft vents. |
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34. Pulling on the special tool (plug) establish an oil sealing ring in a case of steering transfer. |
35. Establish by the plug of the corresponding diameter and the hammer an oil sealing ring so that deepening for installation of a spring ring was visible. |
Prevention
At installation press an oil sealing ring.
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36. Temporarily establish a connector from a pipe of a case of steering transfer. |
37. Screw a lock-nut on a gear wheel shaft before contact of connecting draft a pipe of a case of steering transfer. |
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38. Tighten a lock-nut. Inhaling moment: 39–49 N • m
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39. Apply a thin film of sealant on a case cover carving. |
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40. Establish a case cover. Inhaling moment: 44–54 N • m
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41. A core, in two places, fuller a cover in a case. |
42. Fix a case of steering transfer in a vice so that the sliding emphasis was from above. |
43. Grease the sliding emphasis with lubricant on a lithium basis (NLGI No. 2). |
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44. Establish the sliding emphasis in a case. |
45. Establish a gear lath in the central situation. |
46. Tighten a stopper of the sliding emphasis the moment of an inhaling of 9,8 N • m also weaken it. |
47. Tighten a stopper of the sliding emphasis the moment of an inhaling of 4,9±0,5 N • m then weaken it on 45 °. |
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48. Apply a thin film of sealant on a carving of a stopper of the sliding emphasis. |
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49. Establish, and tighten a lock-nut. Inhaling moment: 49–59 N • m
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50. Fix a case of steering transfer in a vice. |
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51. Establish steering draft on steering transfer. Inhaling moment: 108–128 N • m
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52. Establish a new cylindrical pin. |
53. Fill a new protective cover of steering transfer with the required amount of lubricant. Lubricant (KTSG 06): about 30 g
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54. Apply a thin film of sealant on the surface of a protective cover established on a case of steering transfer. |
55. Apply a thin film of lubricant on the internal surface of a protective cover established on steering draft. |
56. Pulling on steering draft, establish a protective cover of steering transfer. Fix the big party of a cover by a wire having wrapped up it on two turns and twirl the ends of a wire 4–4,5 times. |
Prevention
Be careful not to damage a wire of fastening of a cover.
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57. Fix a cover from the smaller party by a collar. |
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58. Screw a lock-nut of steering draft, and combine the tags put before a nut reversing. Screw a tip of steering draft, and combine the tags put before a tip reversing. Tighten a lock-nut of a tip of steering draft. |
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59. Fix a case of steering transfer in a vice so that openings for oil pipelines settled down from above. |
60. Establish an oil pipeline arm to oil pipelines and a case of steering transfer and fix by two bolts and nuts. Inhaling moment: 39–49 N • m
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