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2.7. Removal and installation of the engine

Removal
PERFORMANCE ORDER
1. Disconnect wires from the rechargeable battery.
2. Remove the rechargeable battery and a support of the battery.
3. Merge cooling liquid from the cooling system.
4. Moving up, remove the diagnostic socket from an air consumption sensor arm.
5. Disconnect electric sockets from the sensor of temperature of the air coming to the engine and the sensor of a consumption of air.
6. Disconnect an inlet air branch pipe from throttle knot.
7. Disconnect a ventilation hose.
8. Remove a zabornik of fresh air.
9. Disconnect a cable of an accelerator and, in the presence, a cable of management of system круизконтроля.
10. Remove the case of the air filter assembled.
11. Disconnect a vacuum hose from the vacuum amplifier of brakes.
12. Weaken collars and remove the top and lower hoses of a radiator.
13. Disconnect a hose of supply of fuel from the fuel highway.

Prevention

You do not smoke, and do not use an open flame about elements of fuel system as it can lead to explosion.


14. Weaken collars and disconnect the hoses going to a heater.
15. Disconnect electric sockets from the valve of a control system of the frequency of rotation of idling and the sensor of provision of a butterfly valve.
16. Disconnect electric sockets from fuel nozzles.

17. Disconnect other electric sockets from the engine, remove an arm and reinstall an eye for an engine raising.

Moment of an inhaling of bolts of fastening of an eye: 37,2–51,9 N • m

18. Disconnect electric sockets from V-contact and S-contact of a starter.
19. Disconnect electric sockets from V-contact of the C121 socket of the generator.
20. Turn out a bolt and disconnect the grounding tire.
21. Turn out screws and remove the left and right mudguards of a motor compartment.
22. Turn out bolts and remove the thermofilter of a final collector. Turn out three bolts of fastening of an arm of the pump of the amplifier of steering.
23. Turn out four bolts of fastening of the compressor of the conditioner, and five bolts of fastening of an arm of the compressor of the conditioner.
24. Turn out a bolt and disconnect the grounding tire from the top part of a case of the transmission.
25. Turn out three nuts and one bolt and remove a support No. 4 of the power unit.
26. Disconnect the electric socket of the sensor of frequency of rotation of an entrance shaft of the transmission.
27. Disconnect the electric socket of the switch of a lamp of a backing from the mechanical transmission.
28. Disconnect the electric socket from the car speed sensor.
29. Remove an U-shaped clip and disconnect a selector cable from draft of the transmission.
30. Turn out a nut and remove a washer of fastening of draft of the automatic transmission.
31. On cars with the mechanical transmission, disconnect drafts from the transmission.
32. On cars with the mechanical transmission, disconnect a tube from the working cylinder of coupling and remove the working cylinder of coupling.
33. On cars with the automatic transmission, disconnect the electric socket of the switch of the indicator of the included transfer.
34. On cars with the automatic transmission, disconnect the electric socket from the electromagnetic valve.
35. On cars with the automatic transmission, disconnect two hoses going to the oil heater from the transmission.
36. Remove forward wheels.
37. Disconnect the electric socket from the oxygen sensor.
38. Remove a reception exhaust pipe.
39. Take forelocks and turn out nuts of fastening of power shafts to naves of forward wheels.
40. Turn out bolts and nuts of fastening of drafts of the stabilizer and remove drafts.
41. Turn out coupling bolts and nuts of fastening of the left and right spherical hinges of the lower levers.
42. Disconnect spherical hinges of the lower levers of a forward suspension bracket from rotary fists.
43. Turn out three bolts of fastening of an arm of support of a power shaft to the block of cylinders of the engine.
44. Mount, pull out internal hinges of power shafts from the transmission.
45. Support the engine by the load-lifting mechanism.
46. Turn out two nuts of fastening of a support No. 2 of the power unit.
47. Turn out one bolt of fastening of a support No. 3 of the power unit.
48. Turn out three bolts of fastening of a support No. 1 of the power unit.
49. Remove the engine together with the transmission from the car.

Installation

PERFORMANCE ORDER
1. Install the engine together with the transmission in a motor compartment of the car.
2. Screw three bolts of fastening of a support No. 1 of the power unit.

Inhaling moment: 67–93,2 N • m

3. Establish a support No. 3 of the power unit and fix by bolts.

Inhaling moment: 85,3–116,6 N • m

4. Fix by nuts a support No. 2 of the power unit.

Inhaling moment: 38–51 N • m

5. Establish a support No. 4 of the power unit and fix by bolts.

Inhaling moment:
Nuts: 68–93 N • m
Bolts: 64–89 N • m

6. Remove the load-lifting mechanism supporting the engine.
7. Establish new lock rings on power shafts.
8. Install by easy blows internal hinges of equal angular speeds of power shafts in the transmission.
9. Establish an arm of support of a power shaft and fix by three bolts to the block of cylinders of the engine.

Inhaling moment: 43–62 N • m

10. Establish fingers of spherical hinges of the lower levers of a forward suspension bracket in rotary fists and fix by coupling bolts.

Inhaling moment: 43–52 N • m

11. Establish the left and right drafts of the stabilizer.

Inhaling moment: 43–61 N • m

12. Establish a reception exhaust pipe.

Inhaling moment:
And – 40,2–54,9 N • m In – 69–94 N • m
With – 20,6–27,4 N • m

13. Connect two pipes of the cooling system of oil to the automatic transmission.
14. Connect the electric socket to the electromagnetic valve of the automatic transmission.
15. Connect the electric socket to the switch of the indicator of the included transfer.

16. Install the working cylinder of coupling and connect to it a tube.

Inhaling moment: 18,6–25,5 N • m

17. Connect drafts of control of the mechanical transmission.

Inhaling moment: 16–23 N • m

18. Fix by a nut with a washer draft of the automatic transmission.

Inhaling moment: 32–46 N • m


19. Establish a selector cable on draft of control of the automatic transmission and fix it by an U-shaped clip.
20. Connect the electric socket to the backing lamp switch on cars from the mechanical transmission.
21. Connect the electric socket to the car speed sensor.
22. Connect the electric socket to the sensor of frequency of rotation of an entrance shaft of the transmission.
23. Connect the grounding tire to the top part of a case of the transmission.
24. Establish an arm of the compressor of the conditioner and fix it by five bolts.

Inhaling moment:
Compressor arm: M14 – 38–51 N • m
M12 – 19–25 N • m

Conditioner compressor: 39–52 N • m

25. Establish and fix by three bolts an arm of the pump of the amplifier of steering.

Inhaling moment: 39–52 N • m

26. Install the thermofilter of a final collector and fix it by bolts.

Inhaling moment:
TED: 18,6–25,5 N • m
BFD: 7,8–10,8 N • m

27. Establish the left and right mudguards of a motor compartment and fix them by screws.

Inhaling moment: 13,5–16 N • m

28. Establish forward wheels and fix them by bolts.

Inhaling moment: 88–118 N • m.

29. Install the tire of grounding of the engine and fix it by bolts.

Inhaling moment:
And – 38–51 N • m
In – 7,8–11,8 N • m

30. Connect electric sockets to the generator.
31. Connect electric sockets to a starter.
32. Connect electric sockets to the valve of a control system of the frequency of rotation of idling and the sensor of provision of a butterfly valve.

33. Establish an arm of electric sockets and fix by bolts. Connect electric sockets to the engine.

Inhaling moment: 37,2–51,9 N • m

34. Connect electric sockets to fuel nozzles.
35. Connect the hoses going to a heater.
36. Connect a hose of supply of fuel to the fuel highway.
37. Connect the top and lower hoses of a radiator.
38. Connect a vacuum hose to the vacuum amplifier of brakes.
39. Install the case of the air filter assembled and connect an inlet air branch pipe to throttle knot.
40. Establish a zabornik of fresh air.
41. Connect a ventilation hose.
42. Establish a cable of an accelerator and, in the presence, a cable of management of system круизконтроля.
43. Install the diagnostic socket in an air consumption sensor arm.
44. Connect electric sockets of the sensor of temperature of the air coming to the engine and the sensor of a consumption of air.

45. Establish a belt of the drive of the pump of the amplifier of steering and the compressor of the conditioner. Adjust a belt tension. Screw hinged and assembly bolts.

Belt deflection:
New: 8,0–9,0 mm
Earlier used: 9,0–10,0 mm
46. Establish a support of the rechargeable battery and the battery.

Inhaling moment: 13,5–16 N • m
47. Fill in cooling liquid in the cooling system.
48. Connect wires to positive and negative plugs of the rechargeable battery.
49. Check levels and, if necessary, add all liquids.
50. Launch the engine, check its work and lack of leak of liquids.