9.6. Removal and installation of the transmission

Mechanical transmission

1 – rechargeable battery;
2 – zabornik of fresh air;
3 – air filter assembled;
4 – socket of the switch of lamps of a backing;
5 – car speed sensor socket;
6 – wire of connection with "weight";
7 – support of the power unit No. 4;
8 – forward wheel;
9 – mudguard;
10 – protective plate of the engine;
11 – working cylinder of coupling;
12 – support of the power unit No. 2;
13 – catalytic converter;
14 – support of the power unit No. 1;
15 – draft of the choice of transfers;
16 – draft of gear shifting;
17 – tip of steering draft;
18 – stabilizer earring;
19 – power shaft;
20 – hinge of equal angular speeds;
21 – starter;
22 – transmission

Removal

PERFORMANCE ORDER
1. Disconnect first of all a wire from the negative plug of the rechargeable battery, then from positive.
2. Turn out a bolt and a nut and remove a zabornik of fresh air.
3. Disconnect an air supply branch pipe to an inlet collector, sockets of the sensor of the measuring instrument of a consumption of air and temperature of the air coming to the engine, turn out two bolts and a nut and remove the air filter assembled.
4. Disconnect the backing light switch socket.
5. Disconnect the car speed sensor socket located on the right side of the transmission.
6. Turn out one bolt and disconnect a wire of connection with "weight".
7. Disconnect the socket of the sensor of an angle of rotation of a bent shaft.
8. Turn out the top bolt of fastening of a starter.
9. Turn out three bolts of fastening of a case of coupling.
10. Support by special OK201 170 AA0 adaptation the engine so that the weight of the engine was perceived by adaptation.
11. Turn out bolts of fastening of a support No. 4 of the power unit (three bolts of fastening to the transmission) and remove a support.
12. Weaken bolts of fastening of both forward wheels.
13. Lift the car and fix on support.
14. Remove both forward wheels.
15. Turn out six screws and remove both mudguards.
16. Turn out two bolts and four nuts and remove a plate of protection of the engine.
17. Install the pallet under a stopper of discharge of oil from the transmission.
18. Turn out a stopper of discharge of oil and merge oil from the transmission.
19. Release the holder's clip, take aside a hydraulic tube of coupling, turn out two bolts and remove the working cylinder of coupling.
20. Turn out four bolts of fastening of a support No. 2 of the power unit and remove a support.
21. Turn out four bolts (two in front, two behind) fastenings of catalytic converter and remove it.
22. Turn out three bolts and weaken a nut of fastening of a support No. 1 of the power unit.
23. Turn out a nut and disconnect draft of the choice of transfers from the transmission.
24. Turn out a nut and a bolt, remove a clip and disconnect draft of gear shifting from the transmission.
25. Remove forelocks, turn out nuts and disconnect the left and right tips of steering drafts from rotary fists.
26. Turn out a bolt and a nut from each party and disconnect earrings of the stabilizer of cross stability.
27. Turn out a coupling bolt, mount wring out the lower lever down and separate a hinge pin from a rotary fist from two parties of the car.
28. Insert mount between the internal CV JOINT of a power shaft and the transmission and easy blow to mount, take a power shaft from the transmission.
29. Turn out three bolts and remove a support of a power shaft from the block of cylinders of the engine.
30. Take out internal CV JOINTS of power shafts from the transmission and close the openings which opened after removal of shaft, plastic caps of OK201 270 014.
31. Turn out the lower bolt of fastening of a starter and remove a starter.
32. Turn out three lower bolts of fastening of a case of coupling, then support the transmission by a jack and turn out the last two bolts of fastening of a case of coupling.
33. Being careful, separate the transmission from the engine and slowly lower it under the car.

Installation
PERFORMANCE ORDER
1. Lift the car and fix on support.
2. On a jack lift the transmission and install it under the car.
3. Slowly lifting and moving to the engine, install the transmission into place.
4. Fix the transmission on the engine by five bolts screwed through a coupling case.

Inhaling moment: 37–52 N • m

5. Lower a jack.
6. Remove plastic caps of OK201 270 014 from the transmission.
7. Establish a starter and screw the lower bolt of fastening of a starter.
8. Establish a lock ring on the internal end of a power shaft.
9. A push, insert a power shaft into the transmission, at the same time the section of a lock ring has to settle down from above.
10. Install a support of a power shaft on the block of cylinders of the engine and fix it by three bolts.

Inhaling moment: 43–52 N • m

11. Establish pins of spherical hinges of the left and right lower levers in rotary fists and fix them by coupling bolts.

Inhaling moment: 43–61 N • m

12. Establish the left and right earrings of the stabilizer and fix them.

Inhaling moment: 43–61 N • m

13. Establish pins of spherical hinges of the left and right tips of steering drafts in rotary fists and fix them by nuts.

Inhaling moment: 30–44 N • m

14. Forelocks record nuts from an otvorachivaniye.
15. Connect draft of gear shifting and fix it by a nut and bolts.
16. Connect draft of the choice of transfers and fix it by a nut and two washers.
17. Establish a support No. 1 of the power unit and fix it by three bolts.

Inhaling moment: 67-93 N • m

18. Establish and fix catalytic converter.

Inhaling moment:
Forward party: 37–52 N • m
Back party: 42–61 N • m

19. Establish a support No. 2 of the power unit and fix it by four bolts.

Inhaling moment: 38–51 N • m

20. Install the working cylinder of coupling, fix it by two bolts and connect a hydraulic tube.

Inhaling moment: 18–26 N • m

21. Screw a stopper of discharge of oil in the transmission.
22. Establish a plate of protection of the engine and fix it by bolts and nuts.

Inhaling moment: 64–89 N • m

23. Establish a support No. 2 of the power unit and fix it.

Inhaling moment: 38–51 N • m

24. Establish both mudguards and fix them by bolts.
25. Establish forward wheels and fix them by nuts.

Inhaling moment: 88–118 N • m

26. Establish a support No. 2 of the power unit and fix it by three bolts to the transmission.

Inhaling moment: 55–80 N • m

27. Lower the car.
28. Remove the special OK201 170 AA0 adaptation supporting the engine.
29. Screw three bolts of fastening of a case of coupling to the block of cylinders of the engine.

Inhaling moment: 89–116 N • m

30. Screw two top bolts of fastening of a starter.

Inhaling moment: 37–52 N • m

31. Connect the socket of the sensor of an angle of rotation of a bent shaft.
32. Connect a wire of connection with "weight" and fix it by a bolt.
33. Connect the car speed sensor socket.
34. Connect the backing lamp switch socket.
35. Install the case of the air filter.
36. Connect the socket of the sensor of temperature of the air coming to the engine.
37. Connect the air consumption measuring instrument sensor socket.
38. Connect the diagnostic socket.
39. Establish a zabornik of fresh air and fix it by a bolt and a nut.
40. Connect first of all a wire to the positive plug of the rechargeable battery, then to negative.
41. Fill in oil in the transmission.
42. Carry out road tests of the car and check levels of liquids.