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1. Establish differential in a transmission case. |
Prevention
Make sure that did not damage an oil sealing ring at installation of a main shaft.
Before installation grease a working edge of a sealing ring.
Grease the second external ring of the bearing in a transmission case.
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2. Establish assembled primary and secondary shaft in a transmission case. |
3. Install a fork 3-oy/to the 4th transfers on the sliding coupling 3-ey/of the 4th of transfers, then insert a rod 5-oy/back transfers to a fork and establish a pin of fastening of a rod 5-oy/back transfers. |
Prevention
At installation use a new cylindrical pin.
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4. Combine the switching rod lever 5-oy/back transfers with a rod 5-oy/back transfers and fix by a cylindrical pin. |
5. After installation of a rod 3-ey/the 4th transfers to a fork 3-ey/the 4th transfers, establish a fork 3-ey/to the 4th transfers to the switching rod lever 3-ey/by the 4th transfers. |
Prevention
At installation use a new cylindrical pin.
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6. Combine the switching rod lever 3-ey/the 4th transfers with a rod and fix by a cylindrical pin. |
7. Combine a switching rod 3-ey/the 4th transfers with a switching fork 3-ey/the 4th transfers and fix by a cylindrical pin. |
8. Collect a switching fork 1-oy/by the 2nd transfers with the sliding coupling 1-oy/2nd of transfers and establish a rod 1-oy/to the 2nd transfers. |
Prevention
At installation use a new cylindrical pin.
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9. Combine a switching rod 1-oy/the 2nd transfers with a switching fork 1-oy/the 2nd transfers and fix by a cylindrical pin. |
Prevention
At installation use a new E-shaped lock ring.
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10. Establish an E-shaped lock ring on a rod 5-oy/back transfers. |
11. Combine in a projection the backing lever with the rod lever 5-oy/back transfers and install the backing lever on the coupling case. |
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12. Establish a new sealing ring on the return shaft of gear shifting. |
Prevention
Establish a sealing ring so that it settled down in an external flute.
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13. Insert a shaft into the lever of inclusion of a backing. |
14. Establish a pin. |
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15. Install the lever of a spring and fix by bolts. Inhaling moment: 7,8–11,3 N • m
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16. Install the control unit and fix by bolts. Inhaling moment: 7,8-11,3 N of m
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Prevention
At installation of the control unit, consider length of bolts. (Length of a bolt of A is more than B).
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17. Establish an intermediate shaft and a gear wheel of a backing. |
18. Establish a magnet. |
Prevention
Purify sealant from the interfaced surfaces of a case of coupling and the transmission.
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19. Apply a thin film of Threebond 1216T or 1216TB sealant on the interfaced surfaces of a case of coupling and the transmission. |
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20. Establish a transmission case on a case of coupling and fix by bolts. Inhaling moment: 18,6–25,5 N • m
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21. Screw a bolt of fastening of an intermediate shaft of a gear wheel of the reverse gear. Inhaling moment: 18,6–25,5 N • m
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Prevention
As length of springs of clamps differs from each other, correctly choose and establish springs on the places.
Clamp spring length: 5-oy/back year it is more than 1-oy/of the 2nd, 3-ey/the 4th transfers.
Apply sealant on a clamp stopper carving.
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22. Establish a steel ball and a spring and screw a clamp stopper. Inhaling moment: 15-20 N • m
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23. Establish the conducted gear wheel of the 5th transfer. |
Prevention
As the form of a ring of the synchronizer differs from each other, at assembly it needs to be considered. In a ring of the synchronizer of transfer of a backing is available admissions of teeths in three places.
Pay attention to the direction of installation of the plug of a gear wheel of the 5th transfer. Length: A> B
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24. Install the plug of a gear wheel of the 5th transfer, a gear wheel of the 5th transfer and a ring of the synchronizer. |
Prevention
Establish a lubricant flute of the plug of a gear wheel of the 5th transfer from a gear wheel of the 5th transfer.
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25. Establish a fork of the 5th transfer to a flute of the synchronizer of the 5th transfer. |
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26. Install the synchronizer.
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27. Install the coupling of the synchronizer and a conical ring of the reverse gear on a main shaft. |
Prevention
At installation use a new cylindrical pin.
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28. Fix a fork of the 5th transfer by a cylindrical pin. |
29. At the same time include gear wheels of the 1st and 2nd transfer in order that the main shaft of the transmission was not turned. |
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30. OK201 323 021 adaptation block a main shaft of the transmission. |
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Prevention
At installation use a new lock-nut.
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31. Tighten a lock-nut and for fixing it from an otvorachivaniye bend fillets of the plate fixing a lock-nut.
Inhaling moment: 127–206 N • m |
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32. Measure by the indicator of hour type a side play of a gear wheel of the 5th transfer and the conical plug of a backing.
Side play: Gear wheels of the 5th transfer: 0,07–0,39 mm Conical plug of a backing: 0,1–0,25 mm
If the side play exceeds admissible limits, repeatedly sort and collect the transmission. |
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Prevention
Purify sealant from the interfaced surfaces of a back cover and a case of the transmission.
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33. Apply a thin film of Threebond 1216T or 1216TB sealant on the interfaced surfaces of a case of the transmission and a back cover. |
34. Establish a back cover taking into account the provision of deepening for the conical plug of a backing and fix by bolts. Inhaling moment: 7,8–11,3 N • m
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35. Ustanovimte a washer on the backing lamp switch also screw the switch. Inhaling moment: 20–24,5 N • m
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36. Install the speed sensor to the conducted speedometer mechanism. Inhaling moment: 7,8-11,3 N of m
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37. Install the plug on draft of gear shifting. |
38. Install the bearing and a fork of switching off of coupling. |
39. Remove the transmission from the OK130 990 007 stand with OK130175011A adapter. |
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